June 2022

For fashion-conscious people, it is a common question, “How to make embroidery patch?”. Because many of them try to make different outfits at home. So they want to know how to make embroidery patch so that they can make it by themselves.  What is an Embroidery Patch? An embroidered patch, or cloth badge, is a piece of embroidery that is created by stitching thread and fabric together. The art of producing embroidered patches is an old tradition. And, they did it manually. They used Schiffli embroidery machines during the first half of the twentieth century. Mass production is now possible with computerized machines. They can attach the patch to a fabric surface using a number of methods. In addition to stitching on embroidered patches, more modern methods include ironing them on, using a dryer’s heat-activated adhesive, and using Velcro backings.  Military and other uniformed personnel use embroidered patches to identify themselves. These patches trace their origins back thousands of years to ancient cultures in the Mediterranean. The Middle East, China, India, and South America. Elaborate embroidery patterns were used to embellish royal robes and religious artifacts.  Many people use embroidered patches to distinguish ranks, jobs, specific positions, or specialized units. Today, government organizations (including uniforms of the military, emergency services, and other specialized workers), sports teams, and companies in the private sector use embroidered patches as well. Furthermore, sports teams, scouting groups, and specialized youth clubs often wear clothes with embroidered patches. Space agencies also use them on astronauts’ uniforms to indicate their missions. And many people collect patches too.  How to Make Embroidery Patch DIY Patches are a fun and well-liked way to dress up your favorite denim bag or garment. It’s simple to produce homemade embroidered patches. You can make any type of embroidered patch and can customize them to your exact specifications. In this article, we will share four techniques for creating and applying your embroidery patches . After that, pick patterns for each of these according to how big you want the patches to be. Pick patterns for each of these. Smaller designs, like the components of a fruit pattern, perform well, but there is no set rule for this. It’s always useful that ironing-on patches are quick and simple to apply. Additionally, these patches are nice as gifts as well. Follow just a few straightforward iron-on instructions. For that, you’ll need a design, two pieces of fabric, and two pieces of paper-backed fusible web to make iron-on patches.  The Instructions You Need to Follow to Iron-On Patches Cut around the embroidered shape, following the motif’s lines and leaving some space around it. Although the fusible web helps with tearing prevention, you can also add an additional layer of protection by sewing a line of running stitch close to the edge. Use whip stitch around the edge in the pin patch technique below to give your patch a more professional appearance. For further security, wait to add the line of stitching after it has been pressed in place if you are connecting this to a frequently washed object. When you’re ready to apply your iron-on patch, hold it in place and press the iron on the item’s back. Make sure that the heat setting on your iron is high enough to penetrate the layers. Due to felt’s resistance to tearing, this patch technique only needs minimal edge finishing. You may be confident that your stitching won’t move because it is also sewed into place. Making felt patches just requires the felt to embroider on, a marking technique, and thread. When soaking the needlework, it is crucial to use cool or room temperature water if you are using wool or wool blend felt, which holds up the best. Your patch will shrink if you wash it in warm water. Cut around the needlework to complete the patch. You can cut out a standard shape, like a circle or hexagon, or you can roughly follow the stitching’s shape as shown. There is plenty of room for sewing the patch onto something because just about 1/4 inch of the felt is visible in the sample. You can, however, cut considerably closer. Just be careful not to trim the felt too closely or clip the stitches so closely that they come out. Pin or hold the felt patch where you want it to go in order to attach it. Use standard embroidery floss to stitch around the edge. As with applique, you can use blanket stitch or whip stitch. It is not advisable to routinely wash felt patches. Use the gentle cycle or put the patched item in a delicate bag or pillowcase when you do need to wash it.  Do you want a permanent patch that you can attach like a sticker? You need this method. In order to create self-adhesive patches, you will need the fabric you will stitch on, a heavy stabilizer, and permanent peel-and-stick fabric adhesive.  You can stitch your pattern on any fabric you like. Designing the fabric on the bias will prevent the fabric from fraying excessively.  Place your embroidery hoop on a stiff, heavy piece of stabilizer and layer it behind the fabric. Stitch the pattern through the two layers. A strong needle is necessary in order to pass through the stabilizer.  Trim the fabric around the stitched shape, leaving a little border so you can stitch the edges. Cutting more geometric forms is better for this method of patchmaking.  Use a whip stitch or blanket stitch to sew around the patch’s perimeter.  On the patch’s back, use permanent peel and stick fabric adhesive. As shown, this substance is available in sheets or on a roll. Cut strips or a single piece to fit the patch inside the stitched edges.  Press the patch onto your backpack or even a notepad after removing the self-adhesive covering. Just keep in mind that this kind of adhesive is permanent, making it difficult to remove your patch.  You can wear a pin that looks like a

  You must maintain a proper lead time to run your factory. For that, you need to know how to calculate lead time… In the clothing export sector, garment exporters receive lead time for exporting finished garments from the buyer’s end. Sometimes the customer specifies a specific lead time for their purchases. Sometimes, the buyer requests that suppliers determine the best feasible lead time for their orders. And they mutually agree on a shipment date. The length of time it takes to ship an order varies depending on the volume of the order and the product line. In this article, we will explain how to calculate lead time and three ways to reduce lead time.  What is the Meaning of Lead Time in an Export Order? It is the period of time between receiving an order and shipping it to the buyer. Typically, the ex-factory date is the shipping date. The length of the lead time is measured in days. For example, suppose a factory got an order on January 1, 2016, and the buyer requested that the order be shipped on March 31, 2016. The order lead time is 30 days in January, 29 days in February, and 31 days in March. The ex-factory date (lead time) may not be mentioned to a supplier prior to order confirmation. Instead, they request that the supplier calculate and offer a lead time based on the order amount, processing time, and supplier manufacturing capability, as well as product development and material sourcing time. How do you calculate the lead time of an export order if this is the case?  How to calculate lead time? Below is a step-by-step procedure for calculating lead time: 1. Making The Lists Of Processes and Events for Completing the Order Preparing a time and action calendar is the best method to do this (TNA). The TNA template can assist you in swiftly creating an activity list and calculating the lead time. While calculating lead time, keep in mind your country’s holiday calendar as well as the buyer’s holiday schedule. 2. Mapping The Processing Time For All The Processes You must know the duration of the process for the background work. For example, sourcing material for sampling and bulk, approvals, production, and finishing, among other things. After that, calculate each process’s production capacity for the given order. Next, determine the lead time of individual processes based on process time. Don’t forget to include the number of days required for each procedure while calculating the number of days required.  Start-up time of the process every week off and In between processing times, there are holidays. You may need to take process time from the buyer or supplier for specific events (such as lap-dip and sample approval) that are external processes. 3. Checking the Sourcing Lead time from the Supplier Firstly, get a material delivery commitment from the supplier. Secondly, plan your PCD date based on the sourcing timeline. After that, you’ll need to wait a few days for fabric approval before you start bulk cutting.  4. Identifying Critical Processes for Orders Develop a critical pathway for all processes and events. It’s critical to understand which processes can run in parallel and which activities can’t begin until the previous one is completed. Consider the possibility of many processes overlapping. You can shorten the lead time this way. 5. Writing the Starting Date and Completing Date of all Processes on the TNA Calendar As a result, you will receive the order’s completion and packing completion dates. It’s possible to combine industrial methods. For example, if the cutting process will take 5 days, you can begin loading products the same day or the next day after the cutting begins. Similarly, stitching takes 10 days, but you can begin the finishing process as soon as production components start coming off the line. Rather than waiting for the entire order to be finished, you can shorten the time it takes for a product to reach the market this way. 6. Calculating the Lead Time You can see the order receipt date, production completion date, and finishing completion date from the list above. Count the days it takes to get from one event to the next and mark the dates for each one. Write the start and end dates of all processes that follow the critical path. To calculate the entire time between order receipt and shipment, add the days from order receipt to the shipment date. For the supplied order, you were allocated a lead time. Now let’s talk about three ways to reduce lead time in the textile industry. 1. Choose a Reliable Partner for Paper Cone and Tube In many cases, inefficiencies with your chosen textile packaging partner are at the root of long lead times. That is why it is critical to investigate this point. Choosing the wrong vendor for Paper cones and tubes can result in not only extended lead times for what you need for your operations, but also poor final products. Whether you need a single-size cone or tube or ten different sizes, a dependable textile packaging partner will have a factory set up to accommodate your needs. The proper partner will have a proven method in place to get you the exact size and specification you require for your textile yarn carrier application. It all starts with a thorough understanding of the customer’s requirements, which brings us to our next method for reducing textile packaging lead times. 2. Make the Packaging Vendor Understand Your Needs Your partner for paper cones and tubes is not expecting your recurring needs, and that is one of the most common oversights that can lead to longer lead times for textile packaging.  Customers make orders every two weeks, while others place orders every two months. It’s important that we take a proactive approach and anticipate those upcoming orders, so that when we receive them, we can begin processing them right away. This ultimately reduces the lead time for our customers.  Being

Have you ever wondered how to make bras? Or, You might have got a common question in your mind, “How to make bras.”  Bras are the most common clothing item for women. You might be thinking that making bras needs a lot of skills. But, do you know that anyone with basic sewing skills can make bras by herself?  In this article, we will let you know how to make bras. We will share 10 easy steps to making bras. So, to know how to make bras, keep reading this article.  Step 1: Checking the Tools and Materials The Necessary Materials to Make Bras: You can purchase underwires at fabric stores or online. But if you have some old bras that you don’t need anymore, grab the underwires first. Make sure to get the right size of underwire. For that, you need to hold it up under your breast and check that it fits perfectly but without poking into your breast. You can bend them slightly. But they’re actually in the shape of a U, rather than a circular wire, to keep their shape. Step 2: Pattern Although bra patterns are available for purchase,, you can make your own one from an existing bra.  There are four pattern pieces: The pattern’s most critical features are:   a) how the cup pieces fit together  b) the stretch lines  c) which edges require seam allowances and which do not. Your fabric will almost certainly stretch in one direction more than in the 90-degree direction. On the cup pieces and front stay, the stretch is most obvious up and down. On the side and back pieces, it will be most apparent sideways. Take a look at the pictures of stretch direction markings.  Except for the top of the upper cup, all cup pieces need seam allowance. You have a couple of options there, see the Cups step. Because the remainder of the edges will be completed with elastic. The side/back piece just needs seam allowance at the edge that attaches to the cups. We are not including the bra pattern. Because chances are, it’ll certainly not fit you. You’ll have to adjust it anyhow. And, you need to trace it from an existing bra that you know fits. It isn’t much additional work. Step 3: More Adjustments to the Pattern While working out the pattern, we made 1 partial bra and 1 additional complete bra. The green one in the pic below is totally wearable. Although the elastic is so curly, it looks really odd laid out flat.  There are any number of possible adjustments to make, but the most common are the followings:  Step 4: Cut Make sure you lay out the stretch lines along the stretchiest direction of the fabric. Additionally, you need to cut the center stay on a fold to eliminate one seam. And, cut it by the stretch line in an up and down direction rather than side by side. If your fabric is very stretchy, you might even want to interface it or line it with another non-stretchy fabric for stability. Step 5: Cups Sew the two cup pieces together in the middle. Make sure that they are aligned appropriately in relation to one another. If your fabric is really delicate, you may want to line the reverse of this seam. Finish the cup’s top edge in whichever way you like. We used a stretch lace piece here. But you could also use lingerie elastic. In that scenario, you should probably sew the edge seam first, then sew the upper and lower parts together. The lace should be somewhat smaller than the cup. Sew it on with a little zigzag stitch. Put the lace edge at the top edge of the upper cup piece. Lastly, remove the original fabric piece from beneath the lace. On the other hand, you can even leave it if you prefer the overlay effect! Step 6: Center Stay If you did not fold the sleeve/stay, sew it together at the top (and bottom). After that, turn it right side out. Stitch it inside the cups, matching the top edges. The underwire channels will be a full quarter inch. So, leave a very small seam allowance. Step 7: The Sides Firstly, put the old bra on the table. Secondly, hold the elastic from the underwire edge around your back until it reaches the other cup edge. Squeeze it as tight as you can. The side panels will have twice the length of elastic at the bottom if you do this. Attach the pieces to the side pieces by pinning the ends and middle. If the elastic is not an inch or two shorter than the side panel, make sure the elastic measurement and the side panel pattern are correct. To finish, sew the sides to the cups, matching the top edges with a bit less than a quarter-inch seam allowance. Do it as you did with the center front stay. Step 8: The Underwires Cut two strips of interfacing one inch wide and the length of the bottom edge of the cups. Fold one in half lengthwise. After that, pin it around the bottom border of a cup, and sides out. As shown in the figure, place it over the front stay and side piece, leaving a little gap next to the seam allowance. Stitch the channel to the edge of the bra cup with a quarter-inch seam allowance. Stitch in such a way that the previous stitching line is hidden.  Now, release the stay and side piece by folding and wrapping the underwire channel around the inside of the bra cup. It should sit a quarter of an inch within the cup and cover all bare edges. Stitch this in place, close to the channel’s folded edge.  To keep the underwires from coming out, sew a bar tack over the end of the channel near the center of the front stay. Now, simply slide the underwires into the channel you created from

Are you new to the fashion business and want to work with sustainable textiles? Many clothing and fashion owners show their interest in working with sustainable textiles. Anyone who wants to make their business more sustainable should consider going green in the textile industry. You can’t afford to buy rapidly increasing raw materials every year. So you’ll have to figure out a way to recover or recycle resources that are appropriate for your business. There are various other things you can do to make your business more environmentally friendly. That is to say, you can include unique ways to improve the supply chain, manage operations in a sustainable manner, and invest in organic natural fiber production.  We know we’re making more than just a fashion statement when we buy an outfit. For better or worse, we have an impact on the environment. As a result, we emphasize quality above quantity when it comes to textiles and materials. What better way to prioritize quality and the environment than by choosing eco-friendly fabrics and sustainable textiles? Sustainable textiles have numerous advantages for the environment, your clothing, and even your wallet. We’ll look into topics like “what are sustainable fabrics?” and “how do we know if a fabric is sustainable?” But first, let’s define the term “sustainable fabric.”  So let’s discuss sustainable textiles. We will be discussing particularly natural, sustainable textiles.  There are so many natural fibers out there that most people are unaware of. Get ready to learn about some extremely unique eco-friendly textiles that come straight from the source.  Sustainable Textiles-Recycled Cotton Cotton is a very common and widely used fabric. This natural fiber is light and breathable, making it essential in any outfit. Cotton, on the other hand, can be difficult to grow because it is one of the most water and chemical-intensive crops. It necessitates the use of a large number of pesticides, which have a harmful influence on the environment and the people who grow it. Organic cotton, a more environmentally friendly alternative to conventional cotton, has seen a surge in popularity in recent years. Its goal is to reduce the environmental impact of cotton production by eliminating hazardous pesticides and other chemicals from the process. To ensure good production standards, see if your organic cotton is GOTS-certified.  Recycled cotton, on the other hand, is the most environmentally friendly. It is possible to make recycled or upcycled cotton from the cotton waste after the post-industrial and post-consumer sectors. Recycled cotton, according to the Evaluation Materials Sustainability Index, is a more sustainable option than both ordinary and organic cotton. It has the potential to cut water and energy usage, as well as keep cotton clothing out of landfills, which is why we consider it one of the most environmentally friendly fibers available.  The “Ocean Plastic” Poly When cotton fell out of favor and brands sought to separate themselves from the material, recycled polyester emerged as the new trendy fiber. This was supposed to be the fabric that would cure all of the issues in a quick fashion.  However, after about a year or two of the recycled nylon and poly craze, the pollution story involving microfibers shedding from these fabrics was exposed. Consumers and brands have started to question their choices again.  The hilarious part is this: the bogus news report about microfibre was also fake news. Only a small percentage of synthetic fabrics shed microfibers. As a result, they don’t all cause pollution in the water. The hemp fabric Hemp appears to be all over the place right now. The sober relative of marijuana is incredibly adaptable: it’s used as a food, a building material, in cosmetics, and it’s been cultivated and used as a fabric for hundreds of years.  Hemp is a fantastic crop since it can be cultivated everywhere on the globe, requires very little water, uses no pesticides, and naturally fertilizes the land it grows on, making it far more environmentally friendly than other crops.  Hemp, one of the world’s oldest fibers, keeps you warm in the winter and cool in the summer, and gets softer the more you wash it. For all of these reasons, we consider hemp to be one of the most environmentally friendly materials available. Organic-Linen Linen is another natural fiber that has grown in the United States for years. It’s derived from the flax plant, which is similar to hemp. So it’s a very adaptable crop. Linen grows in low-quality soil and requires little water and pesticides. Furthermore, every component of the plant is utilized, ensuring that nothing is wasted. Linen is strong, naturally moth-resistant, and entirely biodegradable when left untreated.  It’s not only healthy for the environment, but it’s also light and resistant to extreme temperatures. It absorbs moisture without growing microorganisms. What’s not to appreciate about that?  The Challenge? So, today, we’d want to challenge you to look beyond the organic cotton, hemp, linen, and other sustainable fabrics that the mainstream media likes and explore a little more. Stop being affected by the mainstream media’s limited knowledge and instead become a truly sustainable fabric expert. Let’s get started! What Are Sustainable Textiles? Sustainable textiles are fabrics that come from environmentally friendly sources. For example, sustainably cultivated fiber crops or recycled materials, are sustainable textiles. The sustainability of fabrics is also determined by how they are made. When you see sustainable fashion materials on the shelves, how do you know they’re good? It all comes down to reading the labels! When wanting to make an environmentally friendly purchase, search for the following labels.  What should you look for on tags in terms of sustainable fabrics? Bamboo, industrial hemp, recycled polyester, wool, TENCEL, soy cashmere/silk, and sustainable cotton are among the most popular environmentally friendly materials.  Biodegradable Fabrics   Cotton Fabric Cotton is not widely considered a sustainable crop because it consumes a lot of water, pesticides, and land. Unless it’s made of organic cotton, of course. When it comes to ethical buying, organic and sustainable cotton are highly desirable