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August 2021

how to make fabrics

How to Make Fabrics: The Basics of Making Fabric (2024)

Have you ever wondered how to make fabrics of the cloth you are wearing?  Many individuals underestimate the importance of cloth in their lives. Sure, we all put on clothes on a daily basis, and many of us do so without hesitation. But have you ever considered how many significant events and everyday occurrences in your life are linked to a piece of fabric?  Fabric influences not only how we live but also how we feel, from your childhoo­d blanket to your wedding gown and your beloved worn-out trousers. A familiar piece of clothing’s appearance, feel, and even aroma might evoke memories of a first love, a special vacation, or simply a sense of security. Fabric and clothes are also influencing religious and societal ideas. Since the dawn of time, a person’s clothing has been able to reveal their socioeconomic level in an instant. Thousands of years ago, simply being able to buy clothing at all was a sign of riches. Today, we place the highest value on designer labels, but thousands of years ago, just being able to afford clothing was a show of wealth. From the bright yellow robes of Buddhist monks to the heavy black burkas worn by many Muslim women, to the colorful hand-spun clothing associated with ancient African religions, many religious groups are now readily connected with various types of fabric and apparel. Fabric, above all, serves a functional purpose. It shields us from the elements, including cold and heat, rain, and direct sunlight. When we sleep, we wrap ourselves in blankets, and when we walk, we use woven rugs to cushion our steps. Many people don’t think about how cloth is made or how to make fabrics for the cloth, despite the fact that it plays such an important role in our daily lives. The process of making cloth from natural and synthetic fibers is far more sophisticated than most people realize. We’ll study how fabric manufacturers separate fabric fibers and turn into garments and textiles. We will be familiar with making fabrics in this post.  The Raw Materials There are three types of basic fabric materials – from natural plant sources, derived from animals, and man-made.   To comprehend how fabric is made, we must first discover how these resources are collected or manufactured, as well as what needs to be done before making fabric. Cotton – This material is gathered by machine from the cotton plant and then transferred to a cotton processing plant. The material is next passed through a succession of rollers, which extract the seeds, remove any debris or impurities, and split the material into bales. Flax – Linen is made from the flax plant. In preparation for fabric manufacture, the plants are taken from the ground by hand, flattened to remove seeds, then combed through to separate the fibers.  Silk is produced by harvesting a silkworm’s cocoon, which is lined with a thin layer of silk filament that is softened and then removed as a single thread. Because single threads are too thin to deal with. This thread will be twisted together with numerous others before moving on to the next step of production.  Wool – A sheep’s coat is shorn. And the fleece is washed and carded, or rearranged into a shape that makes it easier to turn into fabric. It makes a square mat of fibers and can be done by hand or machine. Rayon – is a popular alternative to silk from the late 1800s. It’s manufactured by putting cellulose through a spinneret machine. This machine looks like a showerhead and turns liquid cellulose into a solid filament. Cellulose comes from plants and is a basic sugar polymer. Nylon – Nylon is often regarded as the world’s first man-made fiber. While nylon is made in the same way that rayon is, the materials used to make it are not derived from plants. Nylon is a synthetic fiber manufactured from coal and petroleum by-products, as well as water and air.  Polyester – In terms of strength and versatility, polyester is a step up from nylon and rayon. Polyester is also created by driving chemicals through a spinneret, but the ingredients are sourced from alcohols.  The Manufacturing Process of Fabric Fabric manufacturing can be broken down into three parts. The manufacture of yarn is the initial step in the fabric-making process. Raw materials are gathered and processed here, and raw fibers are converted into yarn and threads. Spinning the fibers does this. Spinning can be done by hand, but it is a tedious and time-consuming procedure. The great bulk of spinning nowadays is done on a spinning wheel. The fibers are dragged across the wheel and collected on a cylindrical item known as a bobbin as it spins. The spun fibers are held in the bobbin and are now linked into a long length of thread or yarn. The bobbins will then be moved to a different machine, where the yarn will continue on its way to become cloth.  After the raw materials have been transformed into yarn, the next step in the manufacturing process involves sewing the individual strands together to make fabric. Weaving is the term for the process of connecting yarns together. Weaving is done with two sets of yarn on a machine called a loom. The warp set is the initial set, which is tautly strung across a metal frame. The second, known as the weft, is made up of one thread per metal rod. The loom is controlled by a computer program, which instructs the weft on how to weave the fabric.  The fabric is removed from the loom after weaving and is now ready for the final step : processing. Greige fabric is new-off-the-loom fabric that doesn’t look like the crisp white sheets or garments you’re used to. It’s discolored and contaminated with contaminants, seed fragments, and detritus. It must be cleaned before it can be turned into functional textiles. To begin, it is bleached to remove the base color.

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clothing manufacturing process

Clothing Manufacturing Process : 14 Steps of Garment Manufacturing Process in 2024

Every newcomer in the fashion industry must have to know about the clothing manufacturing process. Most importantly, if you are starting your own clothing line, you should learn details regarding the clothing manufacturing process. Often individuals get perplexed by the garment production process. So, before you start learning about product creation and garment manufacturing, it’s a good idea to get a broad overview of all the phases involved in the clothing manufacturing process.  Now, let’s have a look-  1. Inspiration Shopping The Vintage Show is a great place to start if you’re seeking for design ideas. The Vintage Show has an incredible Instagram feed and hosts vintage apparel trade shows all over the world. Find a vintage garment that hasn’t been sold in stores for at least 20 years and make no adjustments. 2. Garment Design If the garments find that inspires you, we’d recommend purchasing them if they’re not too expensive. Instead, look for something similar but less expensive on eBay, Postmark or other  apparel outlets. Hiring a graphic artist to draw out the Franken outfits  would be a good option. 3. Print + Color Design           After that, there is print and color design to consider. Is your collection going to be all sold colors, or will you use a variety of prints? Will you combine the two and do a little of each? Simply googling is one of the simplest and cheapest ways to predict color and print trends. 4. Source and order fabric + trim  Fabrics should be chosen to complement the garment’s design. A Fabric Data Sheet contains all of the necessary fabric information for a factory to produce your garment. Make sure you acquire an FDS once you’ve chosen your fabric. You can start looking for fabrics and trim after you know how your garment will look. Some important factors to consider –  CONTENT OF FIBER The percentage of different fiber types in the cloth TYPE OF FABRIC WEAVE OR KNIT Plain weave or 3×1 twill for woven fabrics, and jersey for knit fabrics are examples. SIZE OF THE YARN The yarns’ diameters DENSITY OF FABRIC Yarns per inch (YPI) or stitches per inch (SPI) for wovens and knits, respectively. MINIMUM ORDER QUANTITY SAMPLE (MOQ) In a sample order, what is the smallest amount of cloth you can order? VALIDITY DATE AND SAMPLING PRICE What is the cost, and for how long is it valid? As the market changes, so do prices.     AN EXAMPLE OF LEAD TIME How long does it take to acquire a fabric sample? BULK ORDER MINIMUM QUANTITY (MOQ) For the bulk price, how much fabric do you need to order? VALIDITY DATE AND BULK PRICE When you place a bulk purchase, how long will it take to produce and transport your fabric? SPECIAL TREATMENTS OR FINISHES Washing, waterproofing, softening, and other services are available. 5. Tech Pack A tech pack is essentially your garment’s blueprint. It instructs the factory on everything from the sort of cloth to use and the color to use, all the way down to the sewing machine thread. It details where to obtain labels and hang tags, as well as how to pack and ship the item.         6. Preliminary Costing Don’t be afraid to be open and honest with your supplier about pricing. Many new brands believe they will just develop and then begin negotiations when it comes to the time to produce.  7. Pattern Development The first step is to create a pattern that will be used to cut the fabric. Some firms choose to collaborate with a local sample maker who can create designs and samples close to their location. Beautiful Connection Group is a clothing manufacturing company who can make any kind of customised clothing item.  8. Development Sampling It’s now time to make the sample. The sampling procedure is divided into five steps. Lab dips and strike offs are used to approve the colors and prints before sample fabric is made. Always make sure to get a swatch, and approve it. If you don’t like the way your color or print looks, this is your moment to speak up.  A fit sample is an opportunity to check the pattern, and how a garment is going to ultimately look and fit. You can even take the sample and throw it on a fit model to see how it looks on a person.    A proto sample is also known as a production-quality sample. It is a sample that is made with your fabric, printed or dyed with your approved print or colors, and it is made using your approved fit sample. You will need it to make sure that it matches your production samples and production can run. An SMS is a SalesMan Sample. Some brands need from 10-20 sets of SMS samples. If you do not have a sales team there is no reason to make SMS. You can use your 1 set of proto samples for everything. It’s free and easy to give away. If a factory comes back to you with a much higher cost after sampling, run the other way. If a supplier increases the prices, it’s time to break up – but if they don’t increase their prices, that’s ok. 9. Pre-Production Process It’s time to go on to the production once you have your prototype sample and final costing ready. A lot of brands use this before manufacturing to take orders from retailers and specially if they are doing wholesale business. Alternatively, if they are selling directly to consumers, they may offer pre-sale opportunities.  10. Grade Patterns Your samples have only been made in the sample size up till now. The majority of brands provide a small or medium sample size. If you’re targeting plus-size customers, then, you might have to make your sample size the one that is the most selling.  You’ll need to grade your pattern once you go through into the production process. That is to say, the design will rise and decrease in size

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fabric trade shows

Fabric Trade Shows : Fabric Trade Shows For Fashion Entrepreneurs In 2024

Fabric trade shows are the best opportunities for the new entrepreneurs or even for the existing fashion business persons. Certainly from the fabric trade shows, there is an opportunity to learn about many things such as the productions, manufacturers and also regarding the variety of fabrics. Fabric trade shows make this easier for the fashion entrepreneurs to expand their network in the fashion industry. Overall, new fashion entrepreneurs get to know a lot of things from the fabric trade shows. A trade fair (also known as a trade show, trade exhibition, or trade exposition) is an event that allows businesses in a specific industry to display and demonstrate their latest products and services. They help to make and maintain a network with industry partners and customers. They also help to research about competitors’ activities and examine recent market trends and opportunities. Unlike consumer fairs, only some trade fairs are available to the general public, while others are only open to company representatives (trade members, such as professionals) and members of the press. Thus, trade exhibitions are categorized as “public” or “trade only”. A few fairs combine the two;  for example, the Frankfurt Book Fair. The Frankfurt Book Fair is a type of fair that trades only for the first three days. And it remains open to the general public for the last two days. They are hosted on a regular basis in almost all marketplaces and typically draw companies from all around the world. For example, approximately 10,000 trade exhibitions are held in the United States each year. And various web directories have been built to assist organizers, participants, and marketers in locating acceptable events. Most novice fashion entrepreneurs and apparel designers confine themselves to looking online or visiting fabric stores when it comes to fabric sourcing. They are, however, missing out on some of the nicest fabrics on the market! Attending fabric trade exhibitions helps fashion designers to not only shop the market, but also to expand their alternatives and create relationships with other industry specialists! We’ve gathered some of the best fabric trade exhibits from around the world particularly for you, so have a look and see which ones are coming to a city near you.  Moreover, one can easily get ideas regarding different types of fabrics from these trade-shows. Beautiful Connection Group is one of the best clothing manufacturers in the USA who also take part in the trade shows. They manufacture fabrics and make customized wholesale women’s clothing.  Now, let’s start discussing the fabric trade shows below… 1. DG Expo  DG Expo is a fabric and trim trade fair that takes place in New York, Chicago, Miami, and Dallas, among other major US cities. Fashion designers can shop for anything from zippers and buttons to leathers and eco-fabrics at the two-day expo. You can make orders with DG’s merchants. Because they are wholesale providers. One of the most difficult aspects of beginning a fashion business is getting a collection made. Connecting with suppliers that appreciate the suffering of a beginning business and are still enthusiastic in working with them is a procedure that many aspiring designers overlook. The problem with the sourcing process is that it requires a certain amount of education. As a growing brand, it’s critical that you ask the correct questions of your suppliers, use industry jargon, and understand what are reasonable expectations (both on the part of the designer and the supplier). Dg expo’s trade display is complemented by a series of lectures and workshops aimed at rising designers. The following are among them :  Apart from sourcing and production-related seminars, dg also offers a number of business-related seminars, which are all fantastic. They include: 2. The London Textile Fair  Attending The London Textile Fair, which takes place in one of the world’s fashion capitals, is a fantastic opportunity for fashion designers and entrepreneurs to browse the market, and network with some of the industry’s biggest names. This is the largest fashion fabric show in the UK, and you shouldn’t miss this !! 3. Premiere Vision  Every fashion designer and entrepreneur should visit the great cities like New York, Milan, and Paris. And now it is your chance to cross two items off your list at a time! Première Vision is a biannual fabric and material expo in Paris that hosts a plethora of events and interesting prospects. What’s even better? It’ll also be held in New York, so you can decide which place is ideal for you or you can go to both!. Good luck on your journey! 4. Future Fabrics Expo  The Future Fabrics Expo is the place to be if you’re interested in creating and producing sustainable and ethical apparel. The expo not only offers sellers of sustainable textiles and materials, but it also hosts a variety of events, including keynote speakers who weigh in on environmental sustainability in fashion. 5. Texworld USA Texworld USA is the largest sourcing show for designers, fabric buyers, and merchandisers in North America, with products spanning the full fabric spectrum. It’s an East Coast sourcing event for garment fabric buyers, product R&D specialists, designers, merchandisers, and sourcing experts. This international business platform and must-see industry also offers a broad product variety across the full fabric spectrum, with participants discovering textiles with unique structures, material combinations, and unexpected color palettes from season to season.  6. Sourcing at Magic Sourcing at Magic is a fashion-sourcing event where guests may gain access to worldwide resources and learn about the latest trends and information in the industry. It occurs twice a year, in February and August. SOURCING at MAGIC is a national and worldwide gathering of garment and footwear manufacturers, suppliers, and service providers from fabrics and materials to components, supply chain, and technology solutions. 7. Kingpins Kingpins has a carefully curated vendor list that includes denim and sportswear fabric from throughout the world. The concert will take place in a number of dynamic and intriguing cities throughout the world, including Amsterdam, Hong Kong, and New

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how to make stencils for clothing

How to Make Stencils for Clothing : Best Ways of Making Stencils in 2024

Stencils these days are very fashionable! Before knowing how to make stencils for clothing, you must have a clear idea what stencils are!  Stenciling is the process of creating patterns and designs on surfaces of basically in fabric, wood, etc. by using a thin cutout with holes through which paint is applied. First of all, let’s try to know a bit more regarding stencil… What is a Stencil? The term “stencil” refers to the thin cut-outs that are typically made of paper, plastic, or metal. The paint is placed via the holes (sprayed, brushed, or sponged) and the design is imprinted on the fabric’s surface. The design that is printed on the fabric is created by the holes in the stencil. When to use a stencil? You could have a design in mind that you’d like to paint on the fabric. But you’re not sure if you’ll be able to paint them in the same way over and over again without bleeding on the edges. This is where a stencil comes in handy.  In craft stores, you may buy ready-made stencils in a variety of patterns, designs, forms, and sizes, which you place on the fabric’s surface and paint with. However, you may easily make the stencils yourself once you learn how to make stencils.  You can discover your designs online or in books, customize them with your own adjustments, and then use them to create stencils. Nobody else would have the same style as you. Isn’t that fantastic? However, in order to get the designs printed precisely, you’ll need to make these stencils with extreme precision and perfection.  How to Find Designs for Stencils?   When it comes to stencil designs, the most important thing to remember is that they should have broad outlines.  Another key consideration is to select a design that does not have any separate details. It will be tough to create such details without having a joint to the outline, which may result in an appearance.  Designing a Stencil To avoid all of the problems listed above, make a preliminary sketch of the pattern you want in the form of a stencil. Further make sure that you cut away the inner side a bit and none of the inside’s sections come out separately. And if this is done, your design is ready to be turned into a stencil.  Ties are the internal connecting lines of the stencils. Your stencil will not be able to create a detailed design without the ties; they should not be too thin or too broad. However, wider ties are favored over narrower ties since thin ties will break or be covered in paint and will not show up in the finished product. You can make simple symmetrical stencil designs by folding your stencil material and then cutting it. Fold your fabric into a triangle shape in the middle first. To construct an easy stencil, cut out the inside portions of your folded material.  To make a reverse stencil, cut out from the exterior.  How to Make Stencils for Clothing  Masking tapes are the simplest stencils to make. Firstly you choose a design area. Then use masking tape to cover portions where you don’t want to paint, and then paint the outside. Stencils can be made from thin acetate sheets/see-through plastic sheets (transparent sheets used with overhead projectors) and are very durable. You can use them again and again. Alternatives include file covers (extremely thin ones), old x-ray sheets, and so on.  It’s ideal to acquire plastic sheets with a matt side and a glossy side since the matt side allows you to sketch with pencils and cut without slipping. And the matt side helps to keep the stencil motionless and steady when used on cloth.  Take a printout of the design you want to cut stencils from the plastic sheets and place it under the acetate sheet. Binder clips or tape can be used to keep them in place so they don’t move. Using a sharp exacto knife or blade to cut the sheet.  To make stencils, you can use any thick paper. Stencils can be made out of thick bond paper, old greeting cards, and other materials. For a symmetrical stencil design, simply fold it in half; mark the pattern on one side, and cut it out.  Another simple solution is to use freezer paper, which you can find in shops. These are sheets with one side of paper and the other side of plastic. You trace the design onto the freezer paper’s paper side and cut it out. The freezer paper stencil is then temporarily set in place as a stencil on the cloth, plastic side down. You can reuse this freezer paper stencil numerous times. If you don’t have any freezer paper on hand, you can make your own by gluing thin plastic sheets to regular printer paper.  Make a stencil out of lace. When used as a stencil, the complex designs of the lace are stunning. When working with lace, you’ll need to apply a temporary adhesive to adhere the lace to your cloth. To properly fill the stencil design, use an up and down motion with your stenciling brush. To construct a reverse stenciling design, you can utilize various found things that can be held flat on a surface, such as wonderfully formed leaves. Tips for Efficient Stenciling  When employing a stencil, make sure you’re using paint that doesn’t contain too much water. You don’t want paint to seep through the stencil’s outlines. The most effective method is to use a moderately wet sponge dipped in paint. You can use this sponge component to dab paint on the inside of the pattern. Unlike when painting manually, you don’t have to worry about outlines while using stencils. Instead of applying a thick coat of paint to the initial layer and leaving it alone, it is preferable to apply thin yet repeated layers of colors. Therefore you can apply the following layer after the first gets dried.

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apparel production

Apparel Production : Terminologies of Apparel Production in 2024

Knowing about apparel production is the most necessary step before starting a clothing business. We are going to go through 10 fashion manufacturing terms that you should be familiar with if you’re going to start apparel production. Many people have trouble understanding terminology, especially if they’re new to the fashion industry. And it’s critical to know what your manufacturer is talking about and what you’re agreeing to. Don’t worry if you’ve ever been perplexed by apparel production terminologies.   Today we are going to go through 10 terms that are randomly used in apparel production. Let’s start … 1. Bulk Bulk, also known as “go to bulk” or “approved to bulk” refers to the completion of your sampling, satisfaction with the results, and readiness to move on to your main order. The ultimate order of your products is referred to as bulk. The phrase “go to bulk” or “approved to bulk” refers to you providing your approval to the factory. You’re indicating that you’re pleased with the results of the samples and are ready to commit to the final order. 2. CMT CMT stands for cut, make, and trim. And it’s the second term we are going to introduce to you. This means that the factory may cut out the fabric, stitch it together, and add any necessary embellishments, such as buttons, labels, zips, and so on. So if your estimated state is CMT only, it means the factory isn’t going to provide any of those fabrics, and you’ll have to source them yourself.  3. CNY  The next term is CNY, which stands for Chinese New Year. And you’ll hear it a lot if you work with Chinese suppliers or manufacturers. During the Chinese New Year celebrations, many industries remain closed for up to six weeks, and there are often delivery delays. Because they’re hurrying to finish everything before Chinese New Year, and because there are absolutely no boats or goods leaving China during CNY. After CNY, when everyone is heading back to work, many factories have concerns with employees not returning to work, resulting in a big problem that lasts for months. Despite the fact that the New Year’s Eve party is substantially shorter. This is something to keep in mind during the months of January, February, and March. The dates of the celebrations vary from year to year, though they usually fall around those dates.  4. Ex-Factory  The ex-factory date is the day when the majority of the product will depart the manufacturer. However, when it comes to delivery dates or interactions with your manufacturer regarding dates, you must be extremely clear about what you intend. In most situations, the ex-factory date will differ from the shipment day. Because you must account for the distance between the factory and the port, as well as the time it will take to travel by road. So make sure you understand exactly what’s going on with any delivery dates. Thus you don’t miss any shipping, freight, or other slots that you’ve scheduled.  5. FOB The number five is FOB, which stands for free on board, and this may show up when you get estimates from vendors. It usually indicates that both the cost of shipping the items to the nearest port and the cost of making the clothing are included. Fabrics are usually included in this. Do double-check, and we say this because that’s what it’s supposed to mean, but manufacturers have a habit of twisting quotes in their favor. As a result, you’ll have to double-check that the quote has everything itemized and comprehensive. It usually excludes the real delivery charge as well as any additional fees like taxes, import duties, insurance, and so on.  6. Grade Rules Grading, often known as grade roles, is number six. Grading is the difference in measurements between each size, and grade rules inform the factory how much of a difference there should be between each point of measurement and each size you’re making your range in. Now, your tech pack or spec sheet contains the grade guidelines. Further they’ll tell the factory what measures to use. It will be for each point of measurement, and they will differ between different styles and positions within that style. Make sure these are made specifically for each style, rather than being a hasty copy/paste job. Some of them will be the same, but they must be double-checked at each measurement point. This must be done manually to ensure that you account for all of the varied sizes you’re producing.  7. Lead-time The seventh factor is lead time, which is the time between when you confirm your order with the factory and when you receive the completed goods at the distribution center. This can be tricky once more. This can be tricky once again. As we previously stated regarding dates, the factory may list their lead time as when the order leaves them. In this instance, you must also speak with your courier or whoever is delivering your goods to obtain the true lead time from start to finish. And in many circumstances, you may need to contact a few different people in order to get that date.  8. MOQ The MOQ is the eighth item on the list, and it is the most important. If you own a small business or a startup, you’ll hear this all the time. It refers to the minimum order quantity, which will be applicable for a variety of items. So it may be the bare minimum of clothes that the factory is willing to produce, or the bare minimum of fabric that you can purchase, or the bare minimum of trims, labels, barcodes, bags, or whatever it is. By paying a premium, you can sometimes get around the MOQ. Obviously, this has a significant impact on your costs. Minimums will apply to almost every business you work with on a retail business to wholesale business. And while the minimums are sometimes manageable, such as 50 units or 50 meters of

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