January 2022

What comes to your mind first when you hear the term “Garment Manufacturing”? We normally think of cutting, sewing, and finishing operations when we discuss garment manufacturing. Pre-production techniques are necessary for garment manufacturing. We’ll describe what pre-production processes are, what steps they contain, and what types of samples we have made just before bulk manufacture in this article.  What Pre-production Processes Mean Before wholesale garment manufacturing, the pre-production process we have used to plan. This comprises sample creation and approval, raw material sourcing and testing, garment costing, pattern creation, and process planning. Pre-production processes are necessary for efficient production. A typical pre-production process in garment manufacturing is divided into five steps: Five steps of the pre-production process in clothing manufacturing Costing of a Garment The process of calculating and integrating raw material costs, trimmings, packing, labor, shipping, and operating expenditures is known as garment costing. It calculates and estimates the cost of making a piece of apparel in general. The step of costing is crucial. There will be no profit if the cost is too low, and it will be more difficult to sell the product if the cost is too high. Pattern Making, Grading The process of producing a pattern for a garment is known as pattern making. We cut the fabric according to pattern instructions and specifications for making a piece of clothing. A pattern’s principal goal is to make the 2D fabric fit properly on a 3D body. As a result, we made it with the fabric and trims in mind, as well as the recommended fit. A technical designer or a professional pattern maker usually creates the pattern. They create a first fit pattern, which they can subsequently revise by adding comments and corrections to a fit sample. Following fit approval, the pattern maker grades size set samples only for the sizes supplied. Once everything is accepted and the order is ready for manufacturing, the pattern is graded for the entire size range. Sourcing Raw Materials Fabric selection and choosing a sourcing firm to deal with are two aspects of sourcing raw materials. Fabric, as well as various trims and embellishments, are among these materials. A bill of materials (BOM) is a comprehensive inventory of all components, their costs, and quantities needed to construct a product, whether it’s clothing, shoes, or accessories. The fundamental goal of a BOM is to estimate the cost of raw materials, schedule purchases, and prevent waste. It also ensures that you don’t overlook a single thread, button, zipper, or other little detail when creating your products. Physical properties are checked for bulk manufacturing when materials are chosen and sourced. This test can be done with a manufacturer’s assistance or in-house testing facilities. Process Planning The company starts to arrange the process with the manufacturer after the raw materials we have found, we finalized the pattern, and the cost of a garment we have calculated. They schedule when they will begin cutting, submit the pre-production sample, then sew and finish the final clothes. The time for the final inspection and quality check we have estimated at this point, and we fix the shipment date at this step. Pre-production Sample and Quality Check A pre-production sample is a sample of a product that has been created before production starts. It assists customers in inspecting the design, materials, labeling, and construction details such as stitching. If necessary, the buyer might request adjustments at this point. Additional expenses we charge depend on the supplier agreement. This is also good for it if you want the best result. Large-scale production can begin once the PPS sample has been approved. Why Pre-production Samples are Important Pre-production samples are critical because they make sure that they can reach the original quality and standards established during development. It assists the company in requesting the PPS sample in assessing the factory’s manufacturing capabilities and capacity to achieve quality standards. The pre-production sample’s main role is to identify any flaws in the product in its early phases. And make any necessary adjustments before the actual mass production begins. PPS also assists the organization in calculating actual manufacturing costs and time. How is PPS Different from Other Types of Samples! Besides pre-production samples, the garment manufacturing business uses a variety of additional types of samples. The PPS sample is the first and most important step in the bulk production process. We have used it to promote and pre-sell a product. The PPS sample becomes a Production sample once we have approved it. The production sample we have put into a restricted production run and we have limited it to only one size or color option. At this point, the producer can execute a sizing run to ensure that the final items meet size criteria. We inspected the items for quality after a successful limited run of the production sample. The Top Manufacturing sample marks the official starting of production. The company’s Quality Control inspector visits the manufacturer at this point to evaluate the production line and select a garment for evaluation. The same procedure applies if the production we have done in-house(samples we have inspected and we performed a quality check).  The Sales sample we have used for promoting and presenting to potential buyers. The genuine product represents by the sales sample. This type of sample allows sellers to assess the product’s marketability. Fit Sheets The company ensures that the desired fit we have achieved after receiving the first fit sample from the manufacturer. Also, the sample matches the required measurements and criteria. We construct the Fit table to evaluate the sample and advise any improvements. As you enter your sample specifications in the FIT column, the table compares them to the tolerance range you specified, and we discrepancies any highlights for you. Study of the Approved Sample The authorized study samples help in determining the optimal method for producing the garment. Companies can now determine the most cost-effective manufacturing method for their product. We held a pre-production meeting once

Garment sample is one of the most basic and important terms in a clothing line especially when you want to manufacture garments for your clothing business.  Even though clothing manufacture is not a particularly difficult procedure in general, there are several stages that you must follow carefully before garments we can send out for production. Each of these steps includes a certain amount of sample preparation, testing, and altering.  There are a few different approaches to garment sampling, and it’s important to know and understand them all so you can figure out which one is best for your production needs. A garment sample is a small piece of fabric or cloth that we used to illustrate a larger total. A swatch is a small sample that we have taken from existing cloth. Whereas a strike-off is a larger sample that we prepared as a trial to evaluate print production procedures. We use lab dip for plain-dyed fabrics, while a handloom that we used for yarn-dyed fabrics such as stripes and checks.  Swatches are an important element of the design process since they allow designers to demonstrate the sort of fabric to use, as well as how colors, different materials, and trimmings would seem in real life, before going to the expense of creating a whole design. Many swatches of a textile manufacturer’s materials we can combine into a single sample book. It is only to show a wide range of available designs in numerous colors to potential customers without the need to have many rolls of fabric on hand.  Three Stages of Garment Sampling There are normally three stages to developing samples with your factories. The first collection of samples refers to the design process. It comprises everything from concept through pattern creation. The second sample set that we have used in the evaluation phase is to finalize garment fit, estimate costings, and order quantities, among other things. Finally, after the collection we completed and sent to production, you will need to double-check samples to confirm the batch’s quality and consistency. These samples are from the quality assurance phase. If not all, at least the majority of these samples require you to provide a high-quality product that will not only delight your customers but also help your company compete in today’s extremely competitive market. We’ve included all you need to know about garment samples right here!  Types of Garment Samples Mock-up The first interpretation of a designer’s idea is a muslin sample. Sometimes an idea will not transfer very well on paper as it will on fabric. Which is where a mock-up becomes useful. It doesn’t need trimming, and its main purpose is to see if the garment is wearable. Because not every design needs a mock-up, not every designer or manufacturer uses these types of samples. Proto or Development Sample The proto sample kickstarts the entire manufacturing process. Factories either follow the original sketch or the designer’s tech kit. The goal is to only look at the style and design aesthetics, therefore it doesn’t have to build to the exact specifications. Depending on availability, any fabric and trim with a similar weight we can utilize. We make three prototype samples: two for the brand/designer’s reference and one for the factory’s reference. Digital Garment Sample A digital sample is a 3D software model of the garment that allows the fit and fall of the garment that we can visualize in both stillness and motion. However, this technology’s limitations may include a difficult period of adjustment and a proper cost-benefit. However, if firms can overcome this, 3D may drastically reduce the cost of sample production and the time it takes for designers and factories to approve designs. Fit Sample We manufactured Fit samples in accordance with the sizing required by the brand to ensure the proper fit and fall of the clothing. To pass the fit evaluation, the measurements and construction must be accurate and correct. The fit sample that constructed from the same fabric as the final design. Numerous alterations may require before we accomplish the correct fit. You simply need to include sample size specifications in your tech pack at this point. Size Set Sample Following the approval of the fit sample, the base pattern for each size we must grade. So that samples for the whole size range we can make. Three samples of each size that we prepared using the fabric and finishings specified for the final product in a size set sampling. When the brand approves the factories, bulk production can begin. In your tech packs, including the exact specifications for your complete size range.  Salesman Sample The salesman samples, also known as SMS, are samples that we utilized in the marketing and promotion of a product line. We created them in the specified basic sizes with the final fabrics and finishing touches. They typically display them in retail stores or at trade exhibitions in order to generate orders from specific retail channels.  GPT Sample The GPT sample is a production sample delivered for the “Garment Performance Test”. They use these samples for a set of tests that a company wants to run before going into production with the styles. Seam strength, seam slippage, colorfastness, and wash fastness are some of the tests that can be performed. Pre-production Sample A pre-production sample is the first sample that we produced on the factory’s real production line. We make it by using the real fabrics used in the design. We finished it according to the order’s measurements, embroidery, and washes. It’s a factory test, and they can only move forward with mass production once they get authorization from the brand.  Sealed Sample After the brand approves the PP sample, we seal it to avoid factory tampering. It is now the standard for bulk manufacturing. Depending on the brand’s approval or rejection, they’re also known as gold-seal samples or red-seal samples.  TOP (Top of Production) Sample Following the approval of the PP Sample, which signifies the commencement of

While starting a new textile business, textile labeling is most important. After finishing all your production processes you can not move ahead without completing textile labeling. Especially if you are doing your business globally, you will have to know all the details regarding textile labeling.  Today we will discuss everything that you need to know about textile labeling.  Now let’s start with textile products! What Is A Textile Product?  What Is Labeling? When textile products are put on the market for production or commercial purposes, they must be labeled or marked. Labeling or marking is replaced by supporting business documents when these products are not offered for sale to the end consumer or when they are delivered in response to a State order. This business documentation must include the names, descriptions, and specifics of the textile fiber content. They must have stated on products that are for sale to the general public. Information other than that required by this Directive, with the exception of trademarks has to keep separate. Member states have the option of requiring that the Directive’s labeling and marking have to do in their native language. A textile product made up of two or more components with differing compositions must have a label that specifies the fiber content of each component.  The Directive establishes precise standards for the labeling of the following items: The Directive makes provision for derogations for the labeling of certain textile products. A designer must consider the needs of the target market, and the final product should be safe. They must mention “Keep away from Children” on children’s nightwear The Complete Guide To Textile Labeling The last thing you want is for your collection to be confiscated by customs or for the cargo to be lost after all of your hard work and high investment of money that went into creating it. Yes! If your labeling isn’t set up properly, this could happen. But don’t worry, you will learn all the necessary things regarding textile labeling now.  The consequences might be disastrous. For example, if customs officials inspect an arriving shipment and find it mislabeled, they may seize it. Even if customs can only inspect a few shipments, other market surveillance authorities may pursue you weeks or months afterward. The last thing you want is to run out of items to sell. Retailers and marketplace platforms, such as Amazon.com, are also subject to similar checks. It’s important as a designer or importer to get clothes labels right so you don’t lose your entire supply. Label Information What to include? This is the information that you need to provide depending on the country where you sell: United States The requirements are really strict. You must use a particular type of care label symbols to sell your designs in the United States. European Union What About The Rest Of The World? The easiest method to learn about the labeling regulations for your target market is to contact the local authorities. When doing so, use this checklist to ensure you don’t forget anything important: Multiple Market Labels Labels can be created in such a way that they meet the requirements of multiple countries at the same time. Many brands deal with both US and European Union textile labeling requirements at the same time. All that we required is the creation of a label file including all of the necessary information for each country. Apparels created for the EU and the US, for example, must include the following: Originating country (i.e., Made in Vietnam) ASTM Labels for Care English as a Second Language Use the target market’s (EU) language. Composition of Fiber.  Language Some companies, such as Asos.com, produce labels in all of Europe’s major languages, including English, French, German, Spanish, and Italian. Format And Additional Information Most of the suppliers prefer label files in .ai or .eps format. However, you can use .jpg files as well. But make sure to also include the following: Never take the supplier’s word for it that they’ll ‘get it right. While some factories may have a basic awareness of labeling regulations in the main outside markets, such as the United States, Europe, and Japan, this should never be assumed. It is your responsibility to provide the factory with a ready-made label file that contains all of the relevant information.  Timing And Submission Of Labels To The Supplier Your tech pack includes label files. You can use Techpacker to upload these and include all of the extra labeling information that the supplier requires. Use the PDF maker feature to get everything in one file once the Techpack finishes and the label files we uploaded to Techpacker.  Just keep in mind to send the original files to the seller when needed. You can also add members of your production team to your Techpacker account and share the original files with them.  But hold on! There are a few more rules to be aware of.The rules for labeling are simply one piece of the puzzle. You should also double-check all applicable other requirements, such as REACH in the EU and Proposition 65 in California. You may also be required to issue a paper document or a product certificate. Textiles made of specific lightweight fabrics, for example, must comply with the FFA in the United States, and the importer must additionally issue a General Certificate of Conformity (GCC). Now, if you are looking for a manufacturing company that can manufacture all your desired, designer, and customized clothing with the proper textile labeling, you will surely be 100% satisfied working with the Beautiful connection group. They are one of the best women’s clothing manufacturers in the USA.