Garment Manufacturing: Pre-production Processes in Garment Manufacturing in 2022

Garment Manufacturing

What comes to your mind first when you hear the term “Garment Manufacturing”?

We normally think of cutting, sewing, and finishing operations when we discuss garment manufacturing. Pre-production techniques are necessary for garment manufacturing. We’ll describe what pre-production processes are, what steps they contain, and what types of samples we have made just before bulk manufacture in this article. 

What Pre-production Processes Mean

Before wholesale garment manufacturing, the pre-production process we have used to plan. This comprises sample creation and approval, raw material sourcing and testing, garment costing, pattern creation, and process planning. Pre-production processes are necessary for efficient production.

A typical pre-production process in garment manufacturing is divided into five steps:

garment manufacturing

Five steps of the pre-production process in clothing manufacturing

Costing of a Garment

The process of calculating and integrating raw material costs, trimmings, packing, labor, shipping, and operating expenditures is known as garment costing. It calculates and estimates the cost of making a piece of apparel in general.

The step of costing is crucial. There will be no profit if the cost is too low, and it will be more difficult to sell the product if the cost is too high.

Pattern Making, Grading

The process of producing a pattern for a garment is known as pattern making. We cut the fabric according to pattern instructions and specifications for making a piece of clothing. A pattern’s principal goal is to make the 2D fabric fit properly on a 3D body. As a result, we made it with the fabric and trims in mind, as well as the recommended fit.

A technical designer or a professional pattern maker usually creates the pattern. They create a first fit pattern, which they can subsequently revise by adding comments and corrections to a fit sample. Following fit approval, the pattern maker grades size set samples only for the sizes supplied. Once everything is accepted and the order is ready for manufacturing, the pattern is graded for the entire size range.

Sourcing Raw Materials

Fabric selection and choosing a sourcing firm to deal with are two aspects of sourcing raw materials. Fabric, as well as various trims and embellishments, are among these materials.

A bill of materials (BOM) is a comprehensive inventory of all components, their costs, and quantities needed to construct a product, whether it’s clothing, shoes, or accessories. The fundamental goal of a BOM is to estimate the cost of raw materials, schedule purchases, and prevent waste. It also ensures that you don’t overlook a single thread, button, zipper, or other little detail when creating your products.

Physical properties are checked for bulk manufacturing when materials are chosen and sourced. This test can be done with a manufacturer’s assistance or in-house testing facilities.

Process Planning

The company starts to arrange the process with the manufacturer after the raw materials we have found, we finalized the pattern, and the cost of a garment we have calculated. They schedule when they will begin cutting, submit the pre-production sample, then sew and finish the final clothes. The time for the final inspection and quality check we have estimated at this point, and we fix the shipment date at this step.

Pre-production Sample and Quality Check

A pre-production sample is a sample of a product that has been created before production starts. It assists customers in inspecting the design, materials, labeling, and construction details such as stitching.

If necessary, the buyer might request adjustments at this point. Additional expenses we charge depend on the supplier agreement. This is also good for it if you want the best result.

Large-scale production can begin once the PPS sample has been approved.

Why Pre-production Samples are Important

Pre-production samples are critical because they make sure that they can reach the original quality and standards established during development. It assists the company in requesting the PPS sample in assessing the factory’s manufacturing capabilities and capacity to achieve quality standards.

The pre-production sample’s main role is to identify any flaws in the product in its early phases. And make any necessary adjustments before the actual mass production begins. PPS also assists the organization in calculating actual manufacturing costs and time.

How is PPS Different from Other Types of Samples!

Besides pre-production samples, the garment manufacturing business uses a variety of additional types of samples.

The PPS sample is the first and most important step in the bulk production process. We have used it to promote and pre-sell a product. The PPS sample becomes a Production sample once we have approved it.

The production sample we have put into a restricted production run and we have limited it to only one size or color option. At this point, the producer can execute a sizing run to ensure that the final items meet size criteria. We inspected the items for quality after a successful limited run of the production sample. The Top Manufacturing sample marks the official starting of production. The company’s Quality Control inspector visits the manufacturer at this point to evaluate the production line and select a garment for evaluation. The same procedure applies if the production we have done in-house(samples we have inspected and we performed a quality check). 

The Sales sample we have used for promoting and presenting to potential buyers. The genuine product represents by the sales sample. This type of sample allows sellers to assess the product’s marketability.

Fit Sheets

The company ensures that the desired fit we have achieved after receiving the first fit sample from the manufacturer. Also, the sample matches the required measurements and criteria. We construct the Fit table to evaluate the sample and advise any improvements.

As you enter your sample specifications in the FIT column, the table compares them to the tolerance range you specified, and we discrepancies any highlights for you.

Study of the Approved Sample

garment manufacturing

The authorized study samples help in determining the optimal method for producing the garment. Companies can now determine the most cost-effective manufacturing method for their product.

We held a pre-production meeting once the sample has successfully accepted and the materials have sourced by the production planning department. Over the course of the meeting, members of the production, quality, and sourcing teams exchange ideas and discuss do’s and don’ts. They also schedule the anticipated cut date and shipment date, as well as place a bulk buy order with the clothes manufacturer. Delivery dates, fabrics, and trimmings prices must be all included in the contract. It joins the brand and the factory together and guarantees that both parties fulfill their responsibilities. All samples have to authorize and meet the conditions and details, such as labels, size sets, tags, packaging, and so on before bulk production begins.

Now if you are starting your own clothing line and you do not want to take all these hassles then simply go and check the Beautiful connection group. You can make any kind of costume or attire with high-quality fabric from Beautiful Connection Group wholesale. They will complete all the necessary procedures of garment manufacturing for you. Beautiful Connection group is one of the best clothing manufacturers and wholesalers in the USA. They make any type of customized women’s clothing. They provide the best quality at a reasonable price.