Production Cost In Garment Manufacturing: How to Minimize Production Cost in Garment Manufacturing in 2022

production cost in garment manufacturing

Production cost in garment manufacturing is really important. In garment manufacturing, the cost is a crucial factor for new entrepreneurs. Many people are starting small-scale clothing businesses these days. Perhaps you are one of them. Though starting up a factory is very simple, running one on a budget is quite difficult. Furthermore-, controlling the production cost in garment manufacturing is critical for managing cash flow in a small business. 

Almost every company in the garment and clothing business tries to improve its bottom line by increasing revenue. They prefer lowering the production costs. Not just clothing companies but all other companies go for this strategy. Therefore, companies should focus more on controlling production costs in order to improve their income. Without constant supervision, any garment company may find itself in an unexpected situation. Those apparel firms that do not maintain consistent vigilance may soon find themselves in an uncompetitive position with bloated overhead. Therefore, this episodic burning and slashing can significantly harm a business.

Manufacturing The Apparels

If they do not have any strategies to reduce their production costs, some of these companies may find it difficult to compete with their industry competitors. As a result, it’s critical for firms to keep manufacturing expenses under control in order to determine whether they’re producing more money than they’re spending. This is especially true for new garment businesses.

The majority of clothing manufacturers who produce high-quality apparel at affordable costs have a better chance of long-term success. As a result, no garment or textile company can truly survive if it continues to increase its production costs. As an outfit designer or manufacturer, you must always search for higher-quality and more inexpensive raw materials. Producers will not have to pay any further costs as a result of this arrangement. Businesses, and especially garment businesses, benefit from this efficient management.

It is the responsibility of business managers to teach apparel manufacturers how to find a balance between low-cost production and product quality. Looking for alternatives to some of the more expensive resources or raw materials is one of the greatest methods to do this. These are low-cost resources that deliver the same level of quality. 

How to Save Production Costs in Garment Manufacturing and Increase Business Revenue

production cost in garment manufacturing

In the actual world, we must analyze something’s reliability, performance, quality, and related characteristics of its usages before putting it into general production.  It would tell us how well that would perform.  Textile testing is an important part of the textile business since it allows the manufacturer to find flaws in the materials used. It improves the standards and improves quality.

Quality is extremely important in the 21st-century clothing and garment sector. To assure the needed quality of garments or clothes, a variety of textile testing equipment is required in the weaving, knitting, spinning, and dyeing sectors. In textile testing, the most important question is whether the textile meets the needs of the individuals who will use it. 

Reduction of the Production costs

Product designers, scientists, investors, and technicians are just a few of the experts involved in textile production. The testing results will help experts in determining the best course of action. Testing textiles using this equipment helps in the management of multiple manufacturing processes. Controlling roving length, sliver length, and weight per lap length allows for end breakage during textile product testing.

Air Permeability Tester

production cost in garment manufacturing

Generally, the air permeability tester, which weighs about 120kg with standard test heads of 20cm2 and 38cm2 and 11 nozzles, is used to estimate the resistance of the airflow through the fabric and knitted fabric under constant pressure. These fabrics can be both woven and nonwoven.

Martindale Pilling And Abrasion Tester

production cost in garment manufacturing

Martindale’s abrasion and pilling tester have a large touchscreen and a PLC drive system. The equipment assesses the abrasion and pilling resistance of different types of textile structures. As a result of its unique design, the equipment has dimensions of 920X400X1200 and weighs approximately 155Kg. Individual sample holders can be removed for assessment without raising the top motion plate. Furthermore, it offers a parking function, individual counters, interval time settable, a  large touch screen display, and different test positions of 4, 6, 8,  or 9. 

Elmendorf Tear Tester

The Elmendorf Tear Tester is a patented computer-controlled falling-pendulum device. It helps to measure the ballistic tearing strength of materials such as board, paper, plastics, and textiles. 

Elmendorf Tear Tester

The device enables a quick examination of the dynamic resistance of materials that are meant to be subjected to textiles or other intense shearing pressures, or that are expected to be destroyed by heavy or sharp objects, such as paper bags.

Bursting Strength Tester

Bursting Strength Tester

The Mullen Bursting Strength Tester measures 450X620X530 and weighs around 170kg. It helps to determine the bursting strength of various materials. For example, particularly in textiles and paper. Three test methods are available with the bursting strength testing equipment. Certain extension bursting, pressure bursting, and constant speed bursting are examples of this.

In other words, this is not an exhaustive list of all accessible textile testing machines in the garment industry. The purpose is to describe these devices and emphasize their significance in the clothing industry. Textile testing machines, if used appropriately, can increase the value of a product while simultaneously lowering production costs. 

Improving Fabric Utilization 

Fabric costs make up a large portion of a garment’s total cost. It controls fabric waste throughout the cutting process. Fabric utilization refers to how much of the total fabric was used to make your order. Correct fabric consumption estimation reduces extra inventory and raw material costs. To optimize fabric utilization in the cutting room, you can use IT tools. 

Piece-rate Production System

Fabric comes in a variety of sizes (and various diameters for knits). choose the appropriate fabric width (measurement) based on the product specifications. Wastage will increase if your garment patterns do not use the entire cloth. So, with a little marker/sample marker, check how much fabric width you will need.

Now let’s discuss a few important factors- 

Improving Housekeeping

Keep the floors and work areas clean all the time. Good housekeeping can help you in many ways. It will help you avoid unexpected staining issues. This is the initial step for bettering the quality of your products.

Produce the best quality.

First of all, create a culture of doing things properly. This way, you can lower the expense of poor quality. You can increase the production and lead time this way. You will save money on alterations and repairs.

Reduction of Overhead Costs

Analyze your factory overheads on a regular basis. After that take steps to reduce overheads as much as possible. Last but not the least, avoid hiring unnecessary staff.

Organize Your Fabric And Trims

You can also save your employees’ time. You can do it simply by pre-organizing everything. This will help you minimize trim waste (threads, elastic, packing material, etc.). Try to maintain an inventory record as well. This will help you locate raw materials. Furthermore, you will get everything beforehand. Thus, you can avoid wasteful purchases.

Improving Labor Productivity

You can lower your production and overhead costs by increasing labor productivity. Do you know what labor productivity is? Labor productivity is the total number of garments produced each day. The monthly plant overhead cost is nearly the same. As a result, if you manufacture more pieces than usual, your overhead costs will decrease accordingly. 

Personnel Management

Develop positive relationships with your employees, as they are your most basic resources for moving your company forward. Create a productive team and develop their abilities by holding workshops and training sessions, if necessary.

Alright, so we have discussed pretty much everything regarding the production cost in garment manufacturing. We have also discussed ways to minimize production cost in garment manufacturing. Beautiful Connection Group is one of the best clothing manufacturers in the USA. They provide all types of customized bulk production for women. They maintain the best quality within an affordable budget. You can check out their official website for further information. 

Let's see our manufacturing catalog

X